The Importance of Precise Oxygen Content Control in Reflow Soldering Process: Tianfen Instruments Safeguards You

Release time: 2025-09-13


The Importance of Precise Oxygen Content Control in Reflow Soldering Process: Tianfen Instruments Safeguards You

In the field of modern electronics manufacturing, the reflow soldering process is a key step in surface mount technology ( SMT ) whose quality directly determines the reliability and performance of electronic products. Reflow soldering is a process that melts solder paste by heating, enabling mechanical and electrical connections between component pins and PCB pads. This process requires precise control of temperature profiles, heating time, and ambient atmosphere; any deviation in these parameters may cause soldering defects.

The Importance of Measuring Oxygen Content in the Reflow Soldering Process

In the reflow soldering process, the oxygen content in the ambient atmosphere is one of the key factors affecting soldering quality. Proper oxygen control can:

  • Reduce Oxidation : Lowering oxygen content effectively prevents oxidation of solder joints and component pins at high temperatures, improving soldering quality.
  • Improve Solder Wettability : A low-oxygen environment helps solder better wet the pads, forming reliable solder joints.
  • Reduce Solder Slag and Defects : Controlling oxygen content can reduce solder slag formation and avoid defects such as cold solder joints and insufficient soldering.
  • Enhance Soldering Consistency : Stable oxygen content ensures consistent soldering quality in mass production.

Anhui Tianfen Instruments: Precise Oxygen Measurement, Quality Improvement

Anhui Tianfen Instruments Co., Ltd. specializes in manufacturing zirconia oxygen analyzers and oxygen analyzers, providing precise oxygen content monitoring solutions for the reflow soldering process. Our products feature:

  • High-Precision Measurement : Using advanced zirconia sensors, capable of real-time and accurate oxygen concentration measurement.
  • Fast Response : Sensitive to changes in oxygen content, ensuring timely adjustment of process parameters.
  • Stable and Reliable : Robust design and high-quality materials ensure long-term stable operation in high-temperature environments.
  • Easy Integration : Easily integrated into existing reflow soldering equipment control systems.

Practical Benefits of Choosing Tianfen Instruments

By using Anhui Tianfen Instruments' oxygen analyzers, electronics manufacturers can:

  • Significantly Improve Product Yield : Precisely control oxygen content to reduce soldering defects.
  • Enhance Product Reliability : Ensure solder joint quality and extend the lifespan of electronic products.
  • Reduce Production Costs : Decrease rework and scrap rates, improving production efficiency.
  • Achieve Process Optimization : Provide reliable data support for process improvements.

Anhui Tianfen Instruments Co., Ltd. is committed to providing the highest quality oxygen content analysis solutions for the electronics manufacturing industry, helping customers gain a quality advantage in a competitive market. Choosing us means choosing reliability, quality, and success!

Contact Us : To learn more about the application of zirconia oxygen analyzers in the reflow soldering process, please consult the professional technical team of Anhui Tianfen Instruments Co., Ltd.

[Anhui Tianfen Instruments Co., Ltd.] Specializing in manufacturing zirconia oxygen analyzers and oxygen analyzers, safeguarding your product quality!

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18225808093 Pan Xueliang

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EXNFZRO®2 Explosion-proof Zirconia Oxygen Analyzer Significance of Measuring Oxygen Content with Zirconia Analyzer Flue gas oxygen content is one of the important monitoring parameters for boiler operation and an important basis for reflecting the completeness of combustion equipment and boiler operation. Its value is related to factors such as boiler structure, type and nature of fuel, boiler load, operating air supply conditions, and equipment sealing conditions. The smaller the oxygen content, i.e., the smaller the excess air coefficient, the more it indicates increased heat loss due to incomplete chemical combustion and mechanical incomplete combustion; the larger the oxygen content, i.e., the larger the excess air coefficient, the more it indicates excessive air supply. Excess air causes a drop in furnace temperature, which not only affects combustion but also carries away a large amount of heat and dust, increasing the calculated concentration of pollutant emissions. At the same time, a large air volume also increases the power consumption of flue gas exhaust. Controlling flue gas oxygen content is very important for controlling the combustion process and achieving safe, efficient, and low-pollution emissions. Application Scope The zirconia oxygen analyzer is an instrument used to monitor and control the oxygen concentration in combustion gases, boilers, and industrial furnaces. It is widely used in coal-fired power plants, gas boilers, waste incineration boilers, hazardous waste disposal incinerators, petrochemical cracking furnaces, metallurgical industry blast furnace hot blast stoves, oxygen-enriched combustion air pipelines, sintering furnaces, heating furnaces, heat treatment furnaces, metal material annealing furnaces, air separation oxygen production, food industry, cement kilns in the building materials industry, glass kilns, inert gas protection furnaces in the semiconductor industry, electrode material production furnaces in the lithium battery industry, and waste lithium battery recycling. It helps save energy and can also reduce CO2, SOX, and NOx emissions by controlling complete combustion, contributing to environmental protection, preventing global warming, and reducing air pollution. Anhui Tianfen Instrument Co., Ltd. is a manufacturer of zirconia analyzers, providing products for steel mills, chemical plants, power plants, waste power plants, and more. Their product range includes TKFX-ZOA zirconia analyzers, ZO-2000 desktop zirconia analyzers, MKFB-400-A/H explosion-proof zirconia analyzers, ZOA-300B zirconia analyzers, ZO-FIIB explosion-proof zirconia oxygen analyzers, CY-ZC, CY-ZDA zirconia analyzers, OXT3000 series zirconia oxygen content analyzers, integrated oxygen analyzers, corrosion-resistant zirconia analyzers, YB-88G zirconia oxygen analyzers, OXT1000 series zirconia analyzers, TKZO-5 zirconia analyzers, NFZRO2-5 zirconia analyzers, ZR402G zirconia oxygen analyzers, CE-2C, CE-2D zirconia analyzers, ZFK8R zirconia analyzers, hot blast stove zirconia analyzers for steel mills, special zirconia analyzers for hazardous waste, MK-400-A-FHC corrosion-resistant zirconia analyzers, abrasion-resistant zirconia analyzers, EXFZZRO2-88 explosion-proof zirconia analyzers, FZZRO2-5 zirconia oxygen analyzers, NFZO-05 high-temperature extraction zirconia analyzers, YB-88GJ-ZW zirconia analyzers, abrasion-resistant zirconia analyzers, oxygen analyzers, trace oxygen analyzers, steel mill zirconia analyzers, waterproof zirconia analyzers. Oxygen analyzers include the OAM-800 oxygen analyzer (zirconia) and the OAM-802 explosion-proof oxygen analyzer (zirconia), as well as the BOA-807 series (integrated) and BOA-807-R (split) series specifically for waste power plant boilers. Oxygen analyzers measure the oxygen concentration in flue gas and other non-combustible gases during combustion. Tianfen oxygen analyzers include the OAM-800 oxygen analyzer (zirconia) and the OAM-802 explosion-proof oxygen analyzer (zirconia). The standard oxygen analyzers include the integrated OAM-800 and the split OAM-800-R. They use a direct insertion online measurement method, can display measurement data and fault information on-site, and feature high accuracy, fast measurement, and low maintenance. The OAM-800 series features zirconia sensors with nano-coatings and various abrasion-resistant protective tubes. The explosion-proof oxygen analyzers include the integrated OAM-802 and the split OAM-802-R. These are PCEC-certified explosion-proof products suitable for boilers, heating furnaces, incinerators, converters, and other explosion-proof environments.
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