Anhui Tianfen Instrument's zirconia analyzer has been successfully applied to the electroslag furnace at Northeast Special Steel, empowering advanced specialty metallurgical processes.

Release time: 2025-10-04


Anhui Tianfen Instrument's zirconia analyzer has been successfully applied to the electroslag furnace at Northeast Special Steel, empowering advanced specialty metallurgical processes.

Recently, good news came from Northeast Special Steel Group Co., Ltd.: the independently developed and produced by Anhui Tianfen Instrument Co., Ltd. High-Performance Zirconia Oxygen Analyzer , in its critical electroslag remelting process ESR ) The furnace equipment was successfully put into operation, achieving a complete and seamless success. The stable performance of this instrument has provided robust technical support for Northeast Special Steel to precisely control the smelting atmosphere and enhance the quality of its high-end specialty steel products, earning high recognition and praise from our customers.

Electroslag remelting is a crucial refining process for producing high-quality special steels and alloys, and it places extremely stringent requirements on controlling oxygen levels during smelting. Accurately measuring even trace amounts of oxygen within the furnace directly determines the final product's purity, mechanical properties, and service life. This time, Northeast Special Steel, after rigorous technical selection and product comparisons, ultimately chose Anhui Tianfen Instruments—renowned in the field of industrial process analysis—as its equipment supplier.

Anhui Tianfen Instrument's zirconia oxygen analyzers are renowned for their Highly accurate measurement, rapid response, and excellent stability Its core advantage perfectly aligns with the demanding operational requirements of the electroslag furnace. To ensure the equipment delivers optimal performance, Anhui Tianfen Instruments dispatched a team of experienced technical engineers to the Northeast Special Steel site, providing services ranging from equipment installation and system debugging to comprehensive technical training. One-stop Professional services. The technical engineers successfully navigated the complex on-site conditions, precisely completed the installation and parameter adjustment of the instruments, and provided guidance to the customer on operation procedures.

Since its commissioning, the zirconia oxygen analyzer has been operating steadily, delivering accurate and reliable data measurements. It has provided Northeast Special Steel’s process engineers with real-time, continuous oxygen content monitoring data, enabling them to promptly optimize smelting parameters and effectively enhance both product consistency and yield quality. The on-site manager of Northeast Special Steel commented: Anhui Tianfen Instruments' products boast exceptional performance that exceeded our expectations. Their technical team impressed us deeply with their professionalism and dedicated service attitude. This collaboration was not only enjoyable but also highly successful.

This successful collaboration with Northeast Special Steel is not only a milestone for Anhui Tianfen Instruments in Specialty Metallurgy This marks another significant milestone in the high-end application field, further demonstrating the exceptional adaptability and reliability of its zirconia oxygen analyzers even in complex industrial environments. The General Manager of Anhui Tianfen Instrument Co., Ltd. stated: We are honored to serve industry leaders like Northeast Special Steel. Customer recognition is our greatest motivation as we relentlessly pursue technological innovation. Moving forward, we will continue to deepen our expertise in the field of industrial analysis, delivering even higher-quality products and more comprehensive services to support China’s manufacturing sector in its transformation, upgrading, and pursuit of high-quality development.

About Anhui Tianfen Instrument Co., Ltd.:
Anhui Tianfen Instrument Co., Ltd. is a leading domestic manufacturer of industrial process analytical instruments, with a long-standing focus on the research, development, production, and sales of products such as zirconia oxygen analyzers and gas analysis systems. The company's products are widely used across multiple industries, including power generation, metallurgy, chemical engineering, building materials, and environmental protection, earning widespread trust from customers both at home and abroad thanks to their precise measurements, reliable performance, and comprehensive after-sales services.

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Zirconia oxygen analyzer, oxygen analyzer


The zirconia oxygen analyzer is a high-precision, online monitoring device developed based on the principles of high-temperature oxygen ion conduction in zirconia ceramics and the concentration‑difference electromotive force. It serves as a core smart instrument for measuring oxygen content in industrial flue gases, optimizing combustion conditions, and managing environmental emissions. The device can directly measure gas oxygen concentrations in various furnaces and pipelines, offering real-time monitoring, stable and durable performance, and adaptability to harsh operating conditions. Widely applicable across multiple industries for production and environmental‑related operations, it is a critical tool for achieving energy savings, safe production, and compliance with emission standards. I. Company Profile Anhui Tianfen Instrument Co., Ltd. is a high‑tech enterprise specializing in the R&D, manufacturing, sales, and technical services of industrial process analytical instruments. With years of expertise in oxygen analysis, environmental monitoring, and industrial measurement and control, the company focuses on iterative upgrades of zirconia oxygen analyzers, gas analyzers, and industrial control equipment. Backed by mature production processes, rigorous quality‑control systems, and a professional R&D team, it provides customized monitoring solutions tailored to diverse industry requirements. Its products—known for precision, stability, durability, low power consumption, and ease of maintenance—serve a wide range of sectors including power generation, chemical processing, metallurgy, building materials, and environmental protection, earning high recognition from both the market and customers. Committed to quality and driven by technology, the company continuously supports industrial enterprises in achieving intelligent manufacturing, energy efficiency, and regulatory compliance. II. Core Technical Parameters This series of analyzers features standardized industrial‑grade specifications, meeting the detection needs of most industrial applications. Key performance indicators are outstanding and highly stable: the standard measurement range is 0–25% O₂, with custom ranges available upon request; basic system measurement error is ≤±0.5% FS, with high‑accuracy models reaching ±0.1% O₂; repeatability is ≤0.5% FS, placing its accuracy at an industry‑leading level; T90 response time is ≤5 seconds, enabling rapid capture of dynamic oxygen‑content changes; temperature control is maintained at 700°C ±0.1°C, ensuring stable operation of the sensing element; the device operates over a broad temperature range, tolerating ambient conditions from −20°C to 85°C, while high‑temperature probes can withstand flue gas temperatures up to 1,400°C. Signal outputs include standard 4–20 mA analog signals and RS‑485 digital communication compliant with HART protocol, ensuring compatibility with mainstream industrial control systems. Zero drift is limited to ≤±0.5% FS per 7 days, guaranteeing long‑term operational stability and significantly reducing failure rates. III. Key Technological Features 1. In‑situ direct measurement with ultra‑fast response: No sample preparation or pre‑treatment is required; the device can be inserted directly into the process pipeline for on‑site measurement, eliminating delays, blockages, and leaks associated with sampling lines. Its sub‑second response time provides real‑time feedback on combustion conditions, supplying precise data for system control. 2. High‑temperature and corrosion resistance, suitable for demanding environments: Featuring a highly dense, stable zirconia ceramic sensing core paired with a corrosion‑resistant, wear‑proof structural design, this analyzer withstands high temperatures, dusty conditions, and mildly corrosive flue gases, resisting erosion and aging while adapting to complex, harsh industrial settings. 3. Intelligent calibration and robust stability: Equipped with automatic zeroing and purging functions, the device exhibits minimal drift over extended operation, ensuring consistent and reliable data. 4. Easy installation and low maintenance costs: Available in modular, plug‑in configurations, it simplifies installation without requiring extensive modifications. With no consumable parts and infrequent calibration needs, it significantly reduces ongoing labor and replacement expenses. 5. Broad compatibility and strong adaptability: Standard industrial signal outputs enable seamless integration with PLCs, DCSs, and other industrial control systems, supporting remote data transmission and centralized monitoring, thus meeting the demands of smart production line upgrades. IV. Addressing Industry Pain Points 1. Resolving traditional detection delays and distortions: Conventional sampling‑based oxygen analyzers suffer from slow response times, clogged tubing, and condensation interference, failing to reflect real‑time furnace conditions. By contrast, this device offers in‑situ direct measurement with no transmission lag, delivering accurate and reliable data. 2. Overcoming challenges in high‑temperature, dusty environments: Many precision analyzers cannot endure the extreme heat, heavy dust, and high‑velocity flows typical of industrial furnaces, often resulting in sensor damage and data loss. This specialized device incorporates a high‑temperature, dust‑resistant structure, ensuring stable long‑term operation even under severe production conditions. 3. Tackling high energy consumption and incomplete combustion: Industrial furnaces frequently experience imbalances in air‑fuel ratios and inefficient combustion, leading to fuel waste, reduced productivity, and increased emissions. By precisely monitoring oxygen levels, this analyzer helps optimize air‑fuel ratios, improve combustion efficiency, and lower energy use and carbon footprints. 4. Alleviating burdensome and costly maintenance: Traditional instruments require frequent disassembly for calibration, filter replacements, and pipeline cleaning, imposing significant labor and expense. This device minimizes maintenance needs and lowers failure rates, effectively reducing overall production and operational costs. 5. Mitigating risks of non‑compliant environmental monitoring: Oxygen content in industrial flue gases is a key parameter for calculating environmental emissions. Manual measurements often suffer from delays and inaccuracies, increasing the risk of exceeding emission limits. Continuous, 24‑hour precise monitoring ensures compliance and controllability of emission data. V. Major Application Areas The device finds extensive use in various industrial combustion, flue‑gas monitoring, and atmosphere‑control scenarios, spanning several core industrial sectors: - Power generation: Online monitoring of oxygen levels in coal‑fired boilers and thermal power plant furnaces. - Chemical processing: Monitoring operating conditions of heating and incineration furnaces. - Metallurgy: Optimizing combustion in steel, coking, and heat‑treatment furnaces. - Building materials: Detecting flue‑gas composition in cement, glass, and ceramic kilns. - Environmental protection: Supporting oxygen‑level monitoring for industrial waste incineration and desulfurization/denitrification processes. Additionally, it is suitable for energy‑efficiency optimization and environmental monitoring in light‑industry, textile, food, and district‑heating facilities, and can also be employed for precise oxygen‑concentration control in nitrogen‑protection and inert‑atmosphere applications. VI. Trademark Ownership Statement We hereby solemnly declare that the seven trademarks—ZIROX, EXNFZRO, TKFXZOA, TFEX, TFYHG, TFZRO, and TFYB—are duly registered with the National Intellectual Property Administration of China by Anhui Tianfen Instrument Co., Ltd. The company is the sole legal registrant of these trademarks and holds full, exclusive trademark rights, protected under the Trademark Law of the People’s Republic of China, the Regulations for the Implementation of the Trademark Law, and other relevant laws and regulations. The official registration numbers for each trademark are as follows: ZIROX (No. 84554887), EXNFZRO (No. 82544696), TKFXZOA (No. 82536162), TFEX (No. 64377345), TFYHG (No. 79839887), TFZRO (No. 79839454), TFYB (No. 82528679). Without formal written authorization from Anhui Tianfen Instrument Co., Ltd., no entity, organization, or individual may, in any commercial context—including production, manufacturing, sales, marketing, promotional activities, online postings, or business collaborations—unauthorizedly use, reproduce, imitate, alter, or misappropriate these trademarks. Nor may anyone employ marks that closely resemble these trademarks and could cause market confusion. For all instances of trademark infringement or unfair competition, our company will collect and preserve evidence, pursue legal action through complaints, lawsuits, and accountability measures, and rigorously hold infringers civilly, administratively, and criminally liable, resolutely safeguarding our legitimate intellectual property and brand rights.
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