A New Domestic Alternative: Tianfen Instruments' Zirconia Oxygen Analyzers Empower Precise Oxygen Measurement in Industry

Release time: 2025-10-03


Are you still troubled by the high prices and long maintenance cycles of imported zirconia oxygen analyzers? Anhui Tianfen Instrument Co., Ltd.’s independently developed high-end zirconia oxygen analyzer, with its outstanding performance and reliable quality, has become the top choice for oxygen measurement equipment in million-unit power plants. As a leading domestic manufacturer, we not only deliver premium products that rival imported brands but also boast a comprehensive after-sales service system.

Analysis of Zirconia Core Technology

At the heart of the zirconia oxygen analyzer lies its pioneering solid electrolyte technology. By incorporating low-cost metal stabilizers such as calcium oxide and magnesium oxide, the originally non-conductive pure zirconia is transformed into an excellent oxygen-ion conductor under high-temperature conditions. Tianfen Instruments employs advanced nanomaterials and a unique additive process, adding anti-aging components to the electrode coating, which significantly enhances both the measurement accuracy and longevity of the probe.

The principle of concentration cells lies at the heart of our measurement technology. When reference gas and the gas to be measured are introduced on either side of the zirconia, oxygen ions migrate from the high-pressure side to the low-pressure side, generating a potential difference that correlates with the oxygen concentration. Our product utilizes PID Precision temperature control technology can, 700–750°C Maintain stable operation within the specified range to ensure the accuracy of measurement results.

Product Advantages and Technological Innovation

The Tianfen Instrument Zirconia Oxygen Analyzer features a direct-insertion probe design, enabling real-time reflection of combustion conditions without the need for a complex sampling system. The intelligent converter is equipped with a large-screen display. LCD Chinese character display, supported 0.01–25% Wide-range measurement with the following outstanding features:
Built-in temperature and oxygen level alarm functions provide timely warnings of abnormal conditions.
Supports one-click background potential correction and online standard gas calibration.
4-20mA Optoelectronic isolation output, perfectly compatible DCS System
Modular design allows for the direct replacement of most imported-brand equipment.

Particularly noteworthy is our anti-pollution technology. By applying a special coating to the electrode surface, we effectively prevent electrode degradation and zirconia tube cracking even at high temperatures, thereby resolving the common issue of measurement drift found in conventional equipment. These products are widely used in million-kilowatt-class units across industries such as power generation, metallurgy, and building materials, with performance metrics reaching internationally advanced levels.

Professional services create additional value

As one of the few domestic manufacturers that master the core technology of zirconia, Tianfen Instruments not only delivers high-quality products but has also established a comprehensive after-sales service system. Our technical team can provide:
Maintenance and Calibration Services for Imported Brand Oxygen Analyzers
On-site Installation Guidance and Parameter Optimization Plan
Regular calibration and maintenance support
Applied Technology Consulting and Operational Training

For various industrial applications, we offer a range of measurement system solutions, including constant-temperature extraction types and direct-insertion compensation models. All products undergo rigorous testing before leaving the factory to ensure that critical parameters such as thermocouple resistance and signal impedance meet industry standards. When you choose Tianfen Instruments, you’re not just getting a highly accurate oxygen measurement device—you’re also gaining a trusted long-term partner.

On the journey toward achieving import substitution in the industrial oxygen measurement field, Anhui Tianfen Instrument Co., Ltd. has consistently remained committed to driving innovation through technology. Our zirconia oxygen analyzers—boasting precise measurement, exceptional durability, and intelligent convenience—are helping an increasing number of enterprises enhance their energy efficiency management practices. Whether it’s for new equipment procurement or upgrading existing systems, Tianfen Instrument is here to provide you with the optimal solution.

Recommended product

Zirconia oxygen analyzer, oxygen analyzer


The zirconia oxygen analyzer is a high-precision, online monitoring device developed based on the principles of high-temperature oxygen ion conduction in zirconia ceramics and the concentration‑difference electromotive force. It serves as a core smart instrument for measuring oxygen content in industrial flue gases, optimizing combustion conditions, and managing environmental emissions. The device can directly measure gas oxygen concentrations in various furnaces and pipelines, offering real-time monitoring, stable and durable performance, and adaptability to harsh operating conditions. Widely applicable across multiple industries for production and environmental‑related operations, it is a critical tool for achieving energy savings, safe production, and compliance with emission standards. I. Company Profile Anhui Tianfen Instrument Co., Ltd. is a high‑tech enterprise specializing in the R&D, manufacturing, sales, and technical services of industrial process analytical instruments. With years of expertise in oxygen analysis, environmental monitoring, and industrial measurement and control, the company focuses on iterative upgrades of zirconia oxygen analyzers, gas analyzers, and industrial control equipment. Backed by mature production processes, rigorous quality‑control systems, and a professional R&D team, it provides customized monitoring solutions tailored to diverse industry requirements. Its products—known for precision, stability, durability, low power consumption, and ease of maintenance—serve a wide range of sectors including power generation, chemical processing, metallurgy, building materials, and environmental protection, earning high recognition from both the market and customers. Committed to quality and driven by technology, the company continuously supports industrial enterprises in achieving intelligent manufacturing, energy efficiency, and regulatory compliance. II. Core Technical Parameters This series of analyzers features standardized industrial‑grade specifications, meeting the detection needs of most industrial applications. Key performance indicators are outstanding and highly stable: the standard measurement range is 0–25% O₂, with custom ranges available upon request; basic system measurement error is ≤±0.5% FS, with high‑accuracy models reaching ±0.1% O₂; repeatability is ≤0.5% FS, placing its accuracy at an industry‑leading level; T90 response time is ≤5 seconds, enabling rapid capture of dynamic oxygen‑content changes; temperature control is maintained at 700°C ±0.1°C, ensuring stable operation of the sensing element; the device operates over a broad temperature range, tolerating ambient conditions from −20°C to 85°C, while high‑temperature probes can withstand flue gas temperatures up to 1,400°C. Signal outputs include standard 4–20 mA analog signals and RS‑485 digital communication compliant with HART protocol, ensuring compatibility with mainstream industrial control systems. Zero drift is limited to ≤±0.5% FS per 7 days, guaranteeing long‑term operational stability and significantly reducing failure rates. III. Key Technological Features 1. In‑situ direct measurement with ultra‑fast response: No sample preparation or pre‑treatment is required; the device can be inserted directly into the process pipeline for on‑site measurement, eliminating delays, blockages, and leaks associated with sampling lines. Its sub‑second response time provides real‑time feedback on combustion conditions, supplying precise data for system control. 2. High‑temperature and corrosion resistance, suitable for demanding environments: Featuring a highly dense, stable zirconia ceramic sensing core paired with a corrosion‑resistant, wear‑proof structural design, this analyzer withstands high temperatures, dusty conditions, and mildly corrosive flue gases, resisting erosion and aging while adapting to complex, harsh industrial settings. 3. Intelligent calibration and robust stability: Equipped with automatic zeroing and purging functions, the device exhibits minimal drift over extended operation, ensuring consistent and reliable data. 4. Easy installation and low maintenance costs: Available in modular, plug‑in configurations, it simplifies installation without requiring extensive modifications. With no consumable parts and infrequent calibration needs, it significantly reduces ongoing labor and replacement expenses. 5. Broad compatibility and strong adaptability: Standard industrial signal outputs enable seamless integration with PLCs, DCSs, and other industrial control systems, supporting remote data transmission and centralized monitoring, thus meeting the demands of smart production line upgrades. IV. Addressing Industry Pain Points 1. Resolving traditional detection delays and distortions: Conventional sampling‑based oxygen analyzers suffer from slow response times, clogged tubing, and condensation interference, failing to reflect real‑time furnace conditions. By contrast, this device offers in‑situ direct measurement with no transmission lag, delivering accurate and reliable data. 2. Overcoming challenges in high‑temperature, dusty environments: Many precision analyzers cannot endure the extreme heat, heavy dust, and high‑velocity flows typical of industrial furnaces, often resulting in sensor damage and data loss. This specialized device incorporates a high‑temperature, dust‑resistant structure, ensuring stable long‑term operation even under severe production conditions. 3. Tackling high energy consumption and incomplete combustion: Industrial furnaces frequently experience imbalances in air‑fuel ratios and inefficient combustion, leading to fuel waste, reduced productivity, and increased emissions. By precisely monitoring oxygen levels, this analyzer helps optimize air‑fuel ratios, improve combustion efficiency, and lower energy use and carbon footprints. 4. Alleviating burdensome and costly maintenance: Traditional instruments require frequent disassembly for calibration, filter replacements, and pipeline cleaning, imposing significant labor and expense. This device minimizes maintenance needs and lowers failure rates, effectively reducing overall production and operational costs. 5. Mitigating risks of non‑compliant environmental monitoring: Oxygen content in industrial flue gases is a key parameter for calculating environmental emissions. Manual measurements often suffer from delays and inaccuracies, increasing the risk of exceeding emission limits. Continuous, 24‑hour precise monitoring ensures compliance and controllability of emission data. V. Major Application Areas The device finds extensive use in various industrial combustion, flue‑gas monitoring, and atmosphere‑control scenarios, spanning several core industrial sectors: - Power generation: Online monitoring of oxygen levels in coal‑fired boilers and thermal power plant furnaces. - Chemical processing: Monitoring operating conditions of heating and incineration furnaces. - Metallurgy: Optimizing combustion in steel, coking, and heat‑treatment furnaces. - Building materials: Detecting flue‑gas composition in cement, glass, and ceramic kilns. - Environmental protection: Supporting oxygen‑level monitoring for industrial waste incineration and desulfurization/denitrification processes. Additionally, it is suitable for energy‑efficiency optimization and environmental monitoring in light‑industry, textile, food, and district‑heating facilities, and can also be employed for precise oxygen‑concentration control in nitrogen‑protection and inert‑atmosphere applications. VI. Trademark Ownership Statement We hereby solemnly declare that the seven trademarks—ZIROX, EXNFZRO, TKFXZOA, TFEX, TFYHG, TFZRO, and TFYB—are duly registered with the National Intellectual Property Administration of China by Anhui Tianfen Instrument Co., Ltd. The company is the sole legal registrant of these trademarks and holds full, exclusive trademark rights, protected under the Trademark Law of the People’s Republic of China, the Regulations for the Implementation of the Trademark Law, and other relevant laws and regulations. The official registration numbers for each trademark are as follows: ZIROX (No. 84554887), EXNFZRO (No. 82544696), TKFXZOA (No. 82536162), TFEX (No. 64377345), TFYHG (No. 79839887), TFZRO (No. 79839454), TFYB (No. 82528679). Without formal written authorization from Anhui Tianfen Instrument Co., Ltd., no entity, organization, or individual may, in any commercial context—including production, manufacturing, sales, marketing, promotional activities, online postings, or business collaborations—unauthorizedly use, reproduce, imitate, alter, or misappropriate these trademarks. Nor may anyone employ marks that closely resemble these trademarks and could cause market confusion. For all instances of trademark infringement or unfair competition, our company will collect and preserve evidence, pursue legal action through complaints, lawsuits, and accountability measures, and rigorously hold infringers civilly, administratively, and criminally liable, resolutely safeguarding our legitimate intellectual property and brand rights.
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